Autoclave for Laboratory, Pharmaceutical & Industrial Sterilization
Lanphan manufactures steam autoclaves for sterilizing laboratory equipment, glassware, culture media, instruments, and other heat-resistant materials. Models are available in different chamber capacities and loading configurations for laboratory, pharmaceutical, biotechnology, food, and industrial applications.
Configurations can be specified for liquid, solid, wrapped, and waste loads according to the required sterilization process. Services include equipment configuration, manufacturing, control integration, technical documentation, installation guidance, and after-sales support for B2B projects.
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How to Choose the Right Autoclave
Calculate Daily Load Volume:
Match the internal chamber dimensions and tray surface area to the physical height, diameter, and quantity of items processed per batch.
Check Regulatory Documentation Needs:
Determine if your facility requires third-party ASME pressure vessel certification, CE conformity files, or specific calibration certificates to pass local regulatory inspections.
Evaluate Load Material Properties:
Select gravity displacement units for solid glassware or liquids, and pre-vacuum models equipped with air removal cycles for porous fabrics and wrapped instrument packs.
Verify Utility Connections:
Confirm facility electrical amperage, water supply pressure, floor drain proximity, and direct steam line availability prior to ordering specific heating configurations.
Technical Specifications
|
Parameter |
Specification |
|
Chamber Volume |
12–500 L / Custom |
|
Operating Temperature |
105–150°C |
|
Working Pressure |
0.22–0.35 MPa |
|
Material |
SUS304 / SUS316L |
|
Heating Power |
2.5–36 kW |
|
Control |
Microcomputer / PLC |
|
Voltage |
220 V / 380 V / Custom |
|
Load Type |
Liquid / Solid / Wrapped / Waste |
|
Configuration |
Vertical / Horizontal / Tabletop / Industrial |
Autoclave Types for Different Sterilization Requirements
|
Series Identifier |
Chamber Volume Range |
Operating Temperature Range |
Maximum Working Pressure |
Primary Control System |
|
LP-V Series (Vertical) |
35 L to 150 L |
105°C to 134°C |
0.22 MPa |
Microcomputer Automatic |
|
LP-H Series (Horizontal) |
100 L to 500 L |
110°C to 138°C |
0.25 MPa |
PLC Touch Screen |
|
LP-T Series (Tabletop) |
12 L to 28 L |
121°C to 134°C |
0.23 MPa |
Digital LED Controller |
|
LP-D Series (Industrial) |
Custom (Above 500 L) |
Up to 150°C |
0.35 MPa |
Industrial PLC / Scada |
Applications
Laboratory Sterilization:
Sterilization of glassware, culture media, laboratory instruments, heat-resistant containers, and biological waste in research and testing laboratories.
Medical & Dental Sterilization:
Processing of surgical instruments, wrapped instrument sets, dental instruments, and other heat-resistant medical items requiring steam sterilization.
Pharmaceutical & Biotechnology:
Sterilization of process containers, laboratory equipment, culture media, and suitable liquid or solid loads in pharmaceutical and biotechnology facilities.
Food & Biological Waste Sterilization:
Treatment of heat-resistant food-related materials, laboratory waste, and biological waste before disposal or further processing.
Customized Autoclave Configuration
Chamber Dimension Adjustments: Custom internal diameters and lengths fabricated to match specific laboratory floor spaces, cart loading dimensions, or factory production line layouts.
Electrical Voltage Adaptation: Heating element circuits and control transformers configured for non-standard international electrical grids, including 208V, 415V, and dual-voltage options.
Automation and Data Integration: Custom PLC programming, integration with facility supervisory data acquisition systems, and addition of hardcopy thermal printers or USB data logging ports.
Piping and Valving Modifications: Special pneumatic valve assemblies, sanitary tri-clamp fittings, and corrosion-resistant exhaust condensers specified for chemical or pharmaceutical processing plants.
Engineering and Manufacturing Standards for Safety
Every unit incorporates mechanical safety valves, automatic over-pressure relief mechanisms, and dry-burn prevention sensors that cut power if water levels drop below operational thresholds.
Chamber doors remain mechanically and electrically locked while internal pressure and temperature exceed safe handling limits, preventing accidental opening during active cycles.
Pressure chambers utilize high-grade corrosion-resistant stainless steel (such as SUS304 and SUS316L grades) to withstand aggressive chemical cleaning and high-salinity steam environments over years of continuous operation.
Our manufacturing workflows adhere to internationally recognized quality and safety protocols, supported by relevant ISO quality management system certifications and CE conformity evaluations.
Quality Control and Factory Testing Protocols
Hydrostatic Pressure Testing:
Every completed pressure vessel undergoes water jacket testing at 1.5 times the maximum allowable working pressure before leaving the workshop floor to verify structural integrity under load.
Component Calibration Audits:
Temperature sensors and pressure transducers are calibrated against reference standards to verify measurement tolerances within established limits prior to final electrical assembly.
Traceable Material Documentation:
Mill test certificates for stainless steel sheets and structural flanges are archived for every manufactured unit to verify alloy composition and thickness dimensions.
Factory Acceptance Testing:
Standardized functional test runs verify heating response, steam pressure retention, and automatic safety valve release points before packaging for international freight.
FAQ
Q: What is the standard production lead time for orders?
A: Stock vertical and tabletop units ship within two to three weeks, while custom industrial vessels require six to ten weeks for fabrication and testing.
Q: How are replacement wear parts supplied after purchase?
A: We stock standard silicone gaskets, heating coils, and valves for direct international shipment, matched directly to original equipment build sheets.
Q: Can the control panels integrate with facility data systems?
A: Controllers can include RS485 or Ethernet modules supporting standard communication protocols to export batch temperature and pressure logs.
Q: What site utilities are required for installation?
A: Facilities require a dedicated three-phase electrical supply, a cold water connection, a high-temperature rated floor drain, and appropriate clearance for door swing.
Q: Are on-site installation and training services available?
A: Engineering personnel can be dispatched to international client sites for mechanical setup, utility hookups, and operational training under separate agreements.
Q: What water quality is recommended for operation?
A: Utilizing purified or reverse-osmosis water with low total dissolved solids prevents mineral scaling on internal chamber walls and heating elements.
Q: What paperwork is provided for statutory inspections?
A: Units ship with radiographic inspection maps, weld logs, hydrostatic test certificates, and vessel schematics to support local regulatory filings.
As one of the most professional autoclave suppliers in China, we have world-leading production equipment and strong manufacturing capabilities. Please rest assured to wholesale advanced autoclave for sale here from our factory. For price consultation, contact us.
